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Whole Hops, Hop Plugs and Pellets


I thought of this post to help newer brewers understand the types of hops they can buy. During the current hop shortage; storability is the most important thing to keep in mind when you finally find a precious ounce of your favorite hop. I hope this is mildly informative and entertaining.

Hop Pellets:

Pellets are ground up whole hops, that are then pressed into a pellet form. The pressing creates a hop product with significantly less surface area than whole leaf hops. Therefore they have superior storage properties to other hops. The fact that they are ground up, means that once the pellets dissolve in the wort, the hop utilization goes up significantly because of the increased surface area of all the little bits. As a result you cant just sub 1:1 pellet from whole leaf. Utilization can be improved from 10-25% with pellets over whole hops. So using more whole hops is required than pellets to get the same results.

Hop Plugs:

Hop plugs are whole hops that have been pressed (no grinding) into discs that are about a 1/2-3/4 inch thick and have a diameter slightly larger than a quarter. When they are plopped into the wort they slowly expand and will look like whole leaf hops in the kettle. The advantage to plugs is that the storage is improved (not as good as pellets) and there is less manipulation of the hop flower (again, no grinding). Plus, their hockey puck design is ideal for pick up games on the frozen lake down the street. Im just kidding about that last point, but I thought I would try to sneak one by you.

Whole Leaf Hops:

Whole leaf hops are just virgin picked hops dried and put in a bag, hopefully vacuum sealed. This is where plugs and pellets start from. Whole leaf are great when they are freshest, but will have the shortest shelf-life. When using whole leaf hops its important to plan the brew carefully so that an open bag of while leaf is used rather quickly. Once exposed to air whole leaf hops degrade faster than the other two forms.

Personally, I am a pellet fan. The main reason for this is storage benefits. In the past I would buy hop pellets by the pound. They come in a airtight bag that is nearly impervious to gas exchange. Once opened I press and seal the bag the best I can, often with a binder clip or two. Then I put the bag in a large ziploc bag, pressed and sealed to remove more air. I store these double bagged hops in the freezer. I have found that I can use a bag of hops and still have fresh hop character within 6-9 as long as I am careful each time. I have used hops that are over a year old with this storage methods and detected little change in quality. Being sure to rotate the stock of hops and plan out the brew session to use older hops first keeps me from letting the hop pellets get too old.

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Pilsner Lager Recipes – Beer Styles


Pilsner beer is remarkable not only for its modern dominance, but also its relatively recent origins. The popularity of Pilsner is truly worldwide, so much so that Pilsner recipes still dominates the US and many other beer markets. It is simply the most popular beer style in the world.

Pilsners origins can be traced to a single date and location. On November 11th, 1842, in the town of Pilsen the first keg of Pilsner Urquell was tapped. This makes Pilsner one of the youngest beer styles, even among lager beer styles which were brewed in nearby Bavaria at least back to the 1500s.

Pilsen in Bohemia (modern day Czech Republic) had a unique combination of ingredients and circumstance to create the Pilsner style. First, the surrounding country produced light 2-row Monrovian barley, considered the finest light malt for brewing beer. Second, the country produced a hops originally known as Zatac red, now called Saaz. Saaz hops is a noble hop prized for its aroma.

Third, Pilsen had extremely soft water that is desirable for making very pale beers, and also enhances the bitterness from the hops. Finally, Bohemian Pilsen shared many brewing techniques with nearby Bavaria. The first Pilsner was created with a combination of these four elements and the important fifth element of Bavarian lager yeast. The result was the palest of lagers with a refreshing aromatic hop finish that we now know as Pilsner.

The Pilsner Style

The defining example of Pilsner is the original Pilsner Urquell from the Pilsner Urquell brewery in Pilsen, Czech republic. In fact the word Pilsner is reserved in Bohemia exclusively for brewers in Pilsen.

Pilsners have an original gravity between 1.044 and 1.056, very light color of 4-6 SRM and hop rate of 35-45 IBUs. They have light to medium body, a clean flavor and finish with low diaceytls. They are hoppy and slightly malty with no aftertaste. They are typically well carbonated, and often served in a tall Pilsner glass to enhance the perception of carbonation.

Brewing Pilsner Beer

The unusually pale color of Pilsner derives from the use of Monrovian Pilsner malt that is malted at the brewery at the low temperature of 100-122F versus 170-180F for an average lager malt. The lower temperature develops less melodin and a far lighter color than conventional lager malt. It also leaves some residual moisture that will spoil Pilsner malt if not used quickly.

Monrovian Pilsner malt is most desirable for brewing Pilsners, though it can be difficult to find here in the US. Pilsner malt from other sources is an acceptable alternative, and lager malt can be used in a pinch, though it will result in a darker beer than true Pilsner malt.

Brewing light colored Pilsner from extract can be a challenge as extracts are inherently darker than corresponding grain malts due to the extraction process. The best course of action is to choose the lightest possible pilsner or lager malt extract if you want an authentic light pilsner color.

Pilsner Urquell uses 100% pilsner malt, with no other additions. Some home brewers will use a small amount (<10%) CaraPils or very light Crystal malt to add body and head retention.

Pilsners use a Bavarian style of three step decoction, though Pilsners typically are mashed with unusually thin decoctions, and then boiled for an extremely long time (often 2-3 hours) to boil off the excess water added. However, many modern commercial and home brewers use a single step infusion mash at 153 F (67 C) with equally good results. Some do add a protein rest.

Saaz hops is used exclusively on traditional Bohemian Pilsners, with hops added at the start of boil and the last hop addition about 30 minutes before the end of the boil.

Soft water is a key ingredient in Pilsner. Pilsen water has extremely soft water containing only 50 parts per million of hardness. For homebrewers, you can often start with distilled water and add the minimal water minerals needed to approximate Pilsen water.

Bohemian Lager yeast is the ideal yeast to use for a full bodied Bohemian style, though in a pinch Bavarian or another continental lager yeast can be used for a lighter, drier taste. Your lager should be fermented at 50F and lagered at low temperature of 35-40F for three to five weeks before serving.

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Improving Beer Clarity with Fining Agents


The clarity of homebrewed beer is cherished for many beer styles. Fining agents added at the end of your boil step or later in the fermenter can help to rapidly clear your beer.

A fining agent is a compound added to beer to aid in precipitating and binding with compounds that reduce clarity.

Fining agents generally have large molecules that are positively charged. These charged molecules attach themselves to negatively charged contaminants and then precipitate them out of the finished beer – helping these contaminants rapidly settle to the bottom of the fermenter.

The three haze producing contaminants affected by finings are: suspended yeast, proteins from the malt, and polyphenols which can come from both hops and malt. A fourth cause of haze is microbiological contamination from infection, but finings will do little to help mitigate infection – so cleanliness at every stage is still important.

Finings may be added either at the end of the boil or in the fermenter. Irish moss and whirlfloc tablets are used at the end of the boil, primarily to precipitate proteins during the cold break. Finings for the fermenter are added a few days before bottling or racking to precipitate yeast, proteins and polyphenols. These include chillguard, gelatin, isinglass and polyclar.

For boiled finings, often called copper finings, these should be added in the last 10-15 minutes of the boil, as boiling them longer often reduces their effectiveness. Finings added in the fermenter are usually added 4-5 days before bottling or racking the beer to give the fining time to precipitate yeasts and proteins and keep these out of the finished bottle or keg. Care must be taken when adding these finings as the large molecules can create an effect called nucleation which releases carbon dioxide stored in the beer, and can lead to a gush of rapid foaming.

Irish Moss

Irish moss is a dried additive derived from seaweed. It is added in the last 10-15 minutes of the boil to aid in coagulation and precipitation of proteins during the cold break. Approximately 1 tsp is needed per 5 gallons of wort. Irish moss does a great job reducing protein haze in the finished beer, and you can actually see clumps of protein form and drop out at the end of the boil when it is used.

Whirlfloc Tablets

Whirlfloc tablets, like Irish moss, is derived from seaweed, but also includes additional purified carrageenan, which is the active ingredient in Irish Moss. One tablet is added per 5 gallons of wort during the last 10 minutes of the boil. Since it shares the same active ingredients as Irish moss, whirlfloc does a great job precipitating proteins at the end of the boil.

Chillguard

Chillguard is a silica gel that is used in the fermenter a few days before racking or bottling. To use chillguard, dissolve tsp into cup of hot, but not boiling water and gently mix it into 5 gallons of beer. Chilguard is primarily effective in precipitating proteins.
Gelatin

Common unflavored clear gelatin can be purchased from the local grocery store and is effective in reducing both proteins and polyphenols. Gelatin is a collagen based agent derived from hooved animals. Add 1 tsp of unflavored gelatin to a cup of hot, but not boiling water and gently mix it into your fermenter. Again, wait a few days before bottling or racking to allow the gelatin to clear the beer.

Isinglass

Isinglass is also a collagen based additive derived from fish bladders. Used primarily by commercial brewers, isinglass is effective against all three major barriers to clarity: yeast, proteins and polyphenols. Isinglass in its pure form must be mixed with an organic acid before use, but many types of isinglass sold for homebrewer use are so called instant variants that come premixed with the acid needed for preparation. Be sure to follow the directions that came with your isinglass. Typical application rates are tsp mixed with 1 cup of hot water per 5 gallons of beer, and allow 4-5 days before racking or bottling.

Polyclar

Polyclar is an additive that consists of powdered PVPP plastic. The plastic is positively charged and very effective at removing polyphenols from finished beer. Polyclar is added in the fermenter at the rate of 2 tablespoons per 5 gallons. Again, the polyclar is usually mixed in a cup of warm water first and then gently mixed into the fermenter. Allow 4-5 days for the polyclar to work before bottling or racking.

The fining agents above are the ones most commonly used by homebrewers. Note that often it is best to use a combination of techniques if you want to attack cloudiness caused by proteins, yeasts, and polyphenols all at once.

I personally use Irish Moss on any beer style where clarity is important, and then use some judgement as to whether to add additional finings at bottling based on the state of the beer at that point. Naturally you dont want to discount other methods such as rapidly chilling wort, choosing high flocculation yeast and cold storing your finished beer.

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6 Tips for Crystal Clear Home Brewed Beer


beerA bright, sparkling clear beer is highly prized by beer drinkers, yet clear beer can be elusive for the average home brewer. Commercial brewers use fining agents, filtering, and pasteurization techniques to keep their beer crystal clear. While filtering is sometimes used by advanced brewers, much simpler techniques can help improve your clarify. Using a few simple tips, it is not difficult at all for home brewers to match the clarity of commercial beer.

Before we jump into the tips, lets take a quick look at the main causes of cloudiness in beer. Cloudiness generally comes from one of three sources: tannins, proteins and yeast. Tannins are naturally occurring elements of the barley grain husk that is extracted along with sugars during the mashing process. Proteins come both from dark grains and also from certain non-barley grains including wheat, oats and flaked barley.

Proteins enhance the head retention and body of the beer, but also hurt the clarity of the beer. It is a delicate balance to achieve a full bodied beer without excessive protein. Finally yeast itself is present in the beer during fermentation and will remain suspended in the beer for some time. Most yeast will eventually precipitate to the bottom of the beer, but it takes considerable time for many yeast strains. Tannins, proteins and yeast also contribute young off flavors to the beer, so the quicker you can clear your beer the sooner you can enjoy it!

1. Select Lower Protein Grains

Proteins enhance the body of your beer, but can hurt clarity. Save high protein adjuncts like wheat, flaked barley and very dark malts for wheat and dark beers where clarity is not a significant consideration. If you are brewing a light beer where clarity matters, choose two row pale malt or pale malt extract base and add only enough high protein darker malts to achieve the desired color and body.

2. Use Irish Moss at the End of the Boil

A few pinches of Irish Moss at the end of the boil can aid the clarity of your finished beer considerably. Irish Moss is a charged adjunct that actually helps tannins and proteins in the hot wort coagulate and quickly fall to the bottom of the boil pot while cooling the beer. If you drop a small amount of Irish Moss in your brew you can actually see the proteins and tannins coagulate into little lumps at the end of the boil.

3. Cool your Wort Quickly

Use an immersion or counter-flow chiller to cool your beer as quickly as possible. If you take your wort from boiling to fermentation temperature quickly, the tannins and proteins will form clumps, fall out, and form a thick layer of trub at the bottom of your boiler. The quicker you can cool the wort, the more dramatic the effect. The less tannins and suspended proteins, the clearer your beer will be. Ideally you would like to cool a boiling 5 gallon batch to room temperature in 15 minutes or less.

4. Choose a Yeast High in Flocculation

Flocculation is defined simply as the rate at which a particular yeast strain will fall out of the beer once fermentation is complete. If you choose a yeast strain with a high flocculation rating, it will clear much more quickly than one with a low flocculation rate. Flocculation should not be your only consideration, but if you have a choice, pick a yeast strain that both matches the style of your beer and has medium to high flocculation.

5. Add a Fining Agent

A number of fining agents can be added to the finished beer that will aid in clearing the beer quickly. These agents work by attaching themselves to the yeast, tannins and proteins to help them precipitate to the bottom of your fermenter or bottle more quickly. One easily obtained ingredient is clear, plain gelatin from the grocery store. Dissolve it in a few cups of warm sterile water and add it to your secondary fermenter a few days before bottling. Another personal favorite of mine is polyclar. Mix it with a little water and add it to your secondary fermenter a few days before bottling or kegging.

6. Cold Store (Lager) your Beer

Storing beer under refrigeration, called laagering, helps to clear beer rapidly. At lower temperatures it is more difficult for the yeast, tannins and proteins to remain suspended. Cold stored beer will clear much more rapidly than beer stored at room temperature. Note that if you are bottling or naturally carbonating a keg, you need to wait for the beer to become fully carbonated before laagering. Otherwise laagering may slow or kill the yeast resulting in a poorly carbonated beer.

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Brewing an Irish Stout Beer Recipe


stout

The History of Stout

Irish Stout traces its heritage back to Porter. As described previously in our article on the Porter Beer style, Porters were first commercially sold in the early 1730s in London and became popular in both Great Britain and Ireland.

The word Stout was first associated with beer in a 1677 manuscript, with a stout beer being synonymous with strong beer (Ref: Wikipedia). In the 1700s the term Stout Porter was widely used to refer to a strong version of Porter. The famous Guinness brewery in Ireland started brewing Stout Porter in 1820, though they previously brewed both ales and Porters. Around 1820, Stout also began to emerge as a distinctive style, using more dark brown malt and additional hops over popular porters of the time. At around the same time, black malt was invented and put to good use in Porters and Stout Porters.

Throughout the 1800s Stout continued to refer to Strong – therefore one could have Stout Ales as well as Stout Porters. However, by the end of the 19th century, stout became more closely associated only with dark Porter, eventually becoming a name for very dark beers.

Traditional stouts of the 1800s and early 1900s differ considerably from their modern counterparts. The characteristic Roast Barley that gives Irish stout its dry roasted taste was not widely used until the early to mid 1900s. Some Stouts had very high gravities – 1.070 to 1.090 for many recipes from 1858 cited by Ray Daniels. They also had very high hop rates, in some cases approaching 90 IBUs.

As Pale ales and later European lagers became more popular in the 1800s, sales of both Porter and Stout Porter declined, remaining popular in Ireland and a few other localities in the UK.

The definitive modern Irish Stout is Guinness Extra Stout. Other popular commercial stouts include Beamish Irish Stout and Murphys Irish Stout. Founded in 1759, Guinness brewery at St James gate in Dublin Ireland has operated continuously for over 250 years under family ownership. Guinness is a classic Irish or Dry Stout style, with a distinctive dry, almost coffee like flavor derived from Roasted Barley. Guinness is brewed in two main forms, the domestic draft version having much lower alcohol content (3.9%) than the export bottled version (6%).

A number of other stout styles are popular including (Russian) Imperial Stout, Oatmeal Stout, Milk Stout, Chocolate Stout. However for today, we will stick with the classic Irish Stout style.

Designing and Brewing an Irish Stout

IIrish Stoutrish Stout has an original gravity in the 1.035-1.050 range, with domestic versions being at the low end and export versions at the high end of that range. Bitterness is moderate, but must balance the strong flavor of the dark grains used. It should be hopped at a moderate rate of 1 IBU per point of OG (so a beer with 1.040 OG should have 40 IBUs). Color is an extremely dark brown that looks black in the glass – from 35-200 SRM. Traditionally Irish Stout is served at very low carbonation (1.6-2.0 volumes) and often served warm.

The key ingredient in a classic Irish Stout is Roasted Barley. Roast Barley gives Irish Stout its classic dry coffee-like flavor, deep dark color, and white foamy head. Unlike other dark malts, Roast Barley is made from unmalted barley grain that is roasted at high temperature while being lightly sprayed with water to prevent it from burning. Roast Barley is intensely dark, around 500-550 L, but amazingly the unmalted barley produces a white head on the beer as opposed to the darker head made by other malts.

In many commercial dry stouts, Roast Barley is the only specialty grain used. For a Dry Irish Stout, Roast Barley makes up around 10% of the grain bill. Those that dont use Roast Barley will almost always used Black malt as a substitute.

Irish Stout is famously full bodied, so the second most popular ingredient is a specialty grain to enhance the body of the beer. Guinness uses Flaked Barley at a proportion of around 10% of the grain bill. Flaked Barley adds significant body and mouthfeel to the beer, but it must be mashed. If you are a malt extract brewer, crystal malt or Carapils would be a good substitute for Flaked Barley.

Many award winning all grain stout recipies also use oatmeal (6% of grain bill range) or wheat (6% range) either in place of flaked barley or as an addition to further enhance the body of the finished beer. Other popular specialty grains include black and chocolate malts, though these are used in small proportions primarily to add complexity to the flavor.

English pale malt (or Pale Malt Extract) makes up the bulk (60-70%) of the grain bill. For all-grain brewers, a medium to full bodied mash profile is desirable. A single step infusion mash is sufficient for well modified English malts. Conversion mash temperatures in the 153-156 F range are appropriate.

The most popular Irish Stout hops by far is East Kent Goldings, though other English hops such as Fuggle, Challenger, Northdown and Target. American varieties such as Cascade are sometimes used by American microbreweries. Traditionally a single hop addition is made at the beginning of the boil for bitterness. Hop aroma is not a significant factor, so aroma hops are rarely added to Irish Stout.

Irish Ale yeast is traditionally used in Irish Stout. An ideal yeast would yield an attenuation around 76% for dryness, but many Irish ale yeasts yield a lower attenuation. Some brewers select neutral yeasts with a higher attenuation to achieve a drier flavor profile. London and Whitbread yeasts are also popular choices.

Some Irish Stout recipes, including Guinness use a small amount of soured beer to add a little extra bite and flavor. To make soured beer, pull a small amount from the unfermented wort and let it naturally sour over several days by leaving it exposed to air. Boil the sour beer sterilize it thoroughly and then cool it and add it to your fermenter well before bottling.

Finally, few stout fans will forget the smooth creamy head that a draft pint of Guinness has on it. The secret is that Guinness on tap is not served under CO2 alone, but has a mix of CO2 and nitrogen. The nitrogen gives it the extra creamy long lasting head. You can serve kegged beer with nitrogen and CO2 at home, but it requires a separate tank of nitrogen in addition to a tank of CO2 and also a special stout tap to mix the gas when serving.

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Making a Porter Recipe


Porter is a English beer style that has become very popular in the United States. This week we will look at the origins of Porter, how to brew Porter at home and provide a collection of sample recipes. When I started brewing back in the 1980s, the microbrewery revolution was still in its infancy, and it was difficult to find anything beyond the classic American lager in the stores. Yet dark beers were a passion of mine, and Porter was a perennial favorites.

History

Porter is first mentioned in writings in the early 1700s, and the name Porter is derived from its popularity with Londons river and street porters. There are many stories surrounding the origins of Porter, such as one about it being a blend of three other beers, but more likely Porter was derived from strong brown ales of the period. Original porters were substantially stronger than modern versions. Wikipedia mentions that hydrometer measurements on 18th century Porters indicate original gravities near 1.071, or 6.6% ABV – about twice the alcohol of a modern beer.

Taxes during the Napoleonic wars drove the alcohol content down to modern levels. Porter was also the first large scale beer to be entirely aged before delivery, often remaining in vats or casks for 18 months before shipment to pubs. As the 1800s started, breweries mixed aged porter with new porter to reduce storage times. Stouts started as a stronger, darker version of Porter, with most including the name Stout Porter. Eventually the Porter tag was dropped giving the modern style of Stouts. (Re: Wikipedia)

In another interesting side note, Porters popularity was so high that it was stored in huge vats in the late 1700s, and there was an arms race of sorts between major breweries to see who could build the largest vas. According to Ray Daniels book (below), the largest vats approached 20,000 barrels (860,000 gallons) at the end of the 1700s. This compares to the largest in the world today which clocks in at around 1600 barrels, less than 1/10th the size. In October of 1814, a huge vat at the Meux brewery ruptured and reportedly wiped out an adjacent tank and devastated the neighborhood in a 5 block radius. In the ensuing chaos at least 8 people were killed.

Designing a Porter Recipe

Designing Porter recipes can be a lot of fun as the Porter style includes room for experimentation. Porters have an OG of 1.040 and up, color of 20-40 SRM and bitterness of 18-35 IBUs for Brown Porter, or up to 55 IBUs for higher gravity Robust Porter. The color is brown to black, and they have low to medium hop flavor. They are almost always brewed with a full bodied mash schedule (higher mash temperature of 154-156F) to give a full body taste. They have low ester, fruitiness and diacytl, are well balanced and have low to medium carbonation.

Traditional porters start with a Pale malt base, and typically add a mix of Crystal, Brown, Chocolate and Black malts to achieve a dark color and taste. Roasted malts are used only in Robust Porter styles. Pale malt makes up 40-70% of the grain bill (60-80% for malt extract brewers). Dark Crystal/Caramel malts are used for color and body and provide at least 10% of the grain bill. Chocolate and Roasted malts each average around 5% of the grain bill, with roasted malt less common in Brown Porter.

A variety of grains including Munich malt, Roasted malt, wheat and additives are also used. I will occasionally brew kitchen sink Porter which consists of whatever malts I have laying around over a pale malt base. Traditional Porter also made heavy use of Amber and Brown malts, though these are less commonly used today. Ray Daniels recommends a mash temperature of 153F, though I often go a bit higher (156F) to provide a full bodied beer.

Traditional English hops are the appropriate choice for Porter, with East Kent Goldings being a favorite of mine. Other good choices include Fuggles, Northern Brewer, Northdown and Williamette. Light dry hopping is appropriate to the style, though hops aroma should not be dominant. English ale yeast is traditionally used for Porter for its fruity flavors, though other high attenuation yeasts are appropriate. Irish ale yeast is also occasionally used by homebrewers. Adjuncts are only rarely added to specialty Porters. A London water profile (high in carbonates) is best.

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How to Keg Homebrew Beer


Kegging your homebrew saves time and money and offers a very convenient way to serve your beer. This article walks you through the basics of purchasing a kegging system, filling your kegs and serving your kegged beer at home.

Purchase a Beer Kegging System

If you dont already have a beer kegging system, you can purchase one from your local homebrew store or a major online brewing supply store. A kegging system consists of a keg, a CO2 (carbon dioxide) gas tank, a pressure regulator and two hoses. One hose feeds CO2 gas into your keg inlet, and the other hose brings the beer from the keg to your tap. Keg sizes vary, but the most popular size is the 5 gallon Cornelius or Corney keg.

If you are just starting out with kegging your own beer, it is best to purchase a complete starter system from a single store. Complete systems typically run less than $200 for an initial setup including all of the supplies mentioned above. Once you have your kegging system you will need to fill the CO2 tank with CO2 from a local beverage supply or gas supply store.

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Cornelius Keg

c02 Tank

c02 Tank


Filling a Keg

Give your keg a thorough cleaning before use, as many used Cornelius kegs have soda residue present. Pressurize the keg with gas once and check for leaks by applying a small amount of soapy water around the hose fittings and valves. Sterilize the keg with a stainless steel-safe agent such as iodophor before filling. Fill the keg by siphoning from your homebrew fermenter, being careful not to splash or aerate the beer.

Once the keg is full, put the top on it and pressurize the keg using your CO2 tank. Purge any remaining air in the keg and displace it with CO2. Do this by pressurizing the keg with CO2, then release air using the release valve on the top of the keg. Repeat this 4-6 times to make sure that all of the air is out and replaced by CO2. Once the keg has been pressurized with CO2, you can store it in this configuration for several months as long as the keg has no leaks.

Carbonating the Keg

Kegs must be stored under pressure and refrigeration to carbonate properly. I use an old refrigerator to keep 3 of the 5 gallon kegs on tap at all times, and Ive drilled a hole in the side of the fridge so I can keep the CO2 tank on the outside. To calculate the carbonation pressure needed, put a thermometer in your refrigerator and leave it for a few hours. This will give you your carbonation temperature.

If you dont have access to a carbonation tool, start your system at 10 psi of pressure and adjust it later. Set your CO2 tank regulator to the desired pressure, hook it to your keg and place the keg in the refrigerator. Again, it is not a bad idea to check your lines and connectors for leaks if you have not used the system before. The keg will begin to carbonate in a day or two and reach full carbonation within a week.

Enjoy Kegged Homebrew

You are now ready to enjoy your kegged homebrew! Always pour your beer down the side of the glass and open the tap fully. If you find that the carbonation level is too high, simply dial your CO2 pressure down a bit. If the beer is too flat, adjust the keg pressure up a bit. Invite some friends over and enjoy fresh homebrew from the tap!

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Ten Top Tips for Home Brewing Beer


Today we look at 10 tips for brewing better beer. These are things I wish I knew when I started homebrewing but had to learn the hard way. Enjoy!

  1. Do your Homework – Designing great beer is one part science and one part art. Why guess on the science part? As I brewed more, I started reading top brewing books, engaging in discussion forums and browsing the internet for brewing resources. All of these sources, combined with experience and experimentation dramatically impacted my brewing style and consistency in a search for brewing perfection.
  2. Keep It Sterile – Anything that touches your beer after it has started cooling must be sanitized using any of the popular sanitizing solutions (bleach, iodophor, etc). The period immediately after you cool your beer is particularly critical as bacteria and other infections are most likely to take hold before the yeast has started fermentation.
  3. Cool the Wort Quickly – Cooling your beer quickly will increase the fallout of proteins and tannins that are bad for your beer and will also reduce the chance of infection. An immersion wort chiller is a relatively inexpensive investment that will improve the clarity and quality of your beer. Cooling is particularly important for full batch boils.
  4. Boil for 60-90 Minutes – Boiling your wort performs several important functions. It sterilizes your wort, vaporizes many undesirable compounds, releases bittering oils from the hops and coagulates proteins and tannins from the grains so they can fall out during cooling. To achieve all of these noble goals you need to boil for at least 60 minutes, and for lighter styles of beers a longer boil of 90 minutes is desirable.
  5. Control Fermentation Temperature – Though few brewers have dedicated fermentation refrigerators, there are simple methods you can use to maintain a constant temperature for ales during fermentation. The best technique Ive seen is to pick a cool, dry area in your home and then wrap the fermentor in wet towels and place a fan in front of it. Wet the towels every 12 hours or so, and you should get a steady fermentation temperature in the 66-68F range. Most brewing shops sell stick-on thermometers that can be attached to your fermentation vessel to monitor the temperature.
  6. Switch to a Full Batch Boil – Boiling all of your wort will benefit to your beer. If you are only boiling 2-3 gallons of a 5 gallon batch, then you are not getting the full benefits of a 60-90 minute boil. The purchase of a 7-12 gallon brew pot and (highly recommended) outdoor propane burner (which will make the spouse happy as you now brew outside) are great intermediate steps for moving to all-grain brewing and the full boils will improve your beer.
  7. Use Glass Fermenters – Glass carboys (or stainless) fermenters offer significant advantages over the typical plastic bucket. First they are much easier to clean and sterilize. Second, glass (or stainless) provides a 100% oxygen barrier, where plastic buckets are porous and can leak oxygen if stored for long periods. Third, plastic fermenters often have very poor seals around the top of the bucket and can leak in both directions making it difficult to determine when fermentation has actually completed. A 5 gallon glass carboy will do the job better, and is available at a very reasonable price from most stores.
  8. Make a Yeast Starter – While pitching directly from a tube or packet of liquid yeast is OK, your beer will ferment better if you make a yeast starter first. Boil up a small amount of dried malt extract in a quart of water with 1/4 oz of yeast. Cool it well and then pitch your yeast into it 2-3 days before you brew. Install some foil or an airlock over it and place it in a cool dark location. When brew day comes, pitching your starter will result in a quicker start and less risk of infection or off flavors.
  9. Make Long Term Purchases – You may have started brewing with an off-the-shelf kit, but if you enjoy brewing then you are best off making long term purchases rather than a series of short term purchases. For example, early on I bought a 3 gallon pot, then a 5 gallon pot, then an 8 gallon enamel pot and finally a 9 gallon stainless. It would have been much cheaper to jump to the 9 gallon stainless after the 3 gallon pot. Similarly Ive had several sizes of immersion chillers, finally settling on a two stage 3/8 diameter copper coil. If you instead make long term purchases (a good pot, a good chiller, glass carboys, a nice mash tun/cooler) you will save a lot of money in the long run.

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Building an Immersion Chiller


cooler_webWhen brewing beer, its critical to quickly cool your brew before adding yeast to minimize the chance of infection. Today we look at the advantages of rapidly cooling your wort after boiling, and also how to build a simple immersion chiller using copper tubing purchased from your local hardware store.

Rapidly cooling your wort after boiling can significantly improve your finished beers clarity and flavor.

Some of the advantages include:

* Reducing the chance of infection – your wort is vulnerable to bacterial infection when it is warm and has no yeast added. You want to minimize the chance of infection by cooling rapidly and pitching the yeast as soon as practical.
* Improved clarity – When you rapidly cool hot wort, many of the heavy proteins and tannins will no longer be soluble and will fall out of the wort. Siphoning the wort off of this cold break will result in a improved clarity and improve taste as well.
* Reduction of volatile compounds – Dimethyl Sulfide (DMS) which gives beer a strong sweet corn flavor can continue to break down after boiling and may be carried forward into the finished beer unless you rapidly cool the beer (Ref: Brewers Handbook by Goldhammer).

Quickly cooling 5-10 gallons of boiling hot wort does present some problems for the home brewer. Ideally you would like to reach fermentation temperature as quickly as possible, though something in the 10-20 minute range is acceptable. Commercial brewers use elaborate two-stage heat exchangers with a glycol coolant to achieve the final fermentation temperature.

Home brewers often choose something a bit less elaborate. Some popular wort cooling systems include:
Ice Bath

Often beginners immerse their entire boiling pot into a tub full of ice water. This can be an effective method, but it typically takes longer than the methods listed below, since heat can only be transferred through the hot pot itself.
Immersion Chillers

The simplest solution for most homebrewers, an immersion chiller (pictured above) is a coil of 30-50 feet of copper tubing that is immersed in the hot wort in the pot. The tubing is connected to a sink or garden hose and cool water is continuously run through the chiller to cool the wort. Since 50 feet of copper tubing has a large surface area, 5-10 gallons of wort can be chilled rapidly using this method.

Immersion chillers may also include a second stage, consisting of an additional coil before the main coil that is immersed in a ice water bath to lower the temperature of the water as it goes into the wort. A two stage immersion chiller cools even more quickly and helps in cases where the tap water going into the chiller might be at or near the desired fermentation temperature.

Immersion chillers are also very easy to make, as described below, and also easy to clean since the outside of the coil simply needs to be wiped down and washed after use.
Counter-flow Chillers

A counter-flow chiller is a coil that contains two tubes of different diameters, one placed inside of the other. Cold water is pumped through the outer tube while the wort is siphoned or pumped in the opposite direction in the inner tube. Counter-flow chillers are extremely efficient and can cool wort very quickly.

The only downside for homebrewers is that they can be more difficult to clean and sterilize. As soon as you finish using a counter-flow chiller, you need to flush it rapidly with hot water and run cleaning fluid through it. Also it is a bit harder to construct a counter-flow chiller at home.
Building an Immersion Chiller

An immersion chiller (shown in the picture above) is simple for the average brewer to construct and maintain. The basic materials can be bought at the local hardware store and assembled in about 30 minutes.

Materials Needed:

* 50 feet of 3/8 outer diameter copper tubing
* 20 feet of 3/8 inner diameter plastic tubing
* 4-6 3/8 hose clamps
* Garden hose adapter (female)
* Compression fittings/adapters to mate garden hose adapter to the 3/8 copper tubing

Start by making a large diameter coil from the copper tubing. Make the coil small enough to fit in your boil pot. The best way to form the coil is to wrap the tubing around a large coffee can, bottom of a corney keg, or other large cylinder.

Leave both ends of the copper tubing sticking up above the height of your pot, and bend them 90 degrees so they extend horizontally over the edges. On one end, attach the fittings to the garden hose adapter, and to the other attach your plastic hose with clamps. Attach the garden hose and run water through it to check for leaks.

For a two stage cooler, attach a second smaller coil to one end and place the garden hose fitting on it. Join the two coils with a length of plastic tubing. When operating, place the first coil into a cold bath of ice water and the second into your wort. This will cool the water going into the wort, making your system more efficient.

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A Guide for Batch Sparging and No Sparge


breweryToday we look at traditional fly sparging, batch sparging and no-sparge brewing techniques. Batch sparge techniques have become very popular with homebrewers recently, primarily because batch sparging requires less time and less equipment than traditional techniques at minimal added cost.

Sparging Techniques

Sparging (or lautering) is done at the end of the mash process, before the boil. The purpose is to extract the sugars created by the mashing process and dissolve them into hot water to form wort. We will then take the sugary wort, add some hops, boil it and ferment it to make our favorite beverage: Beer.

There are three techniques for sparging: the fly sparge, no sparge and batch sparge. Traditionally brewers use a fly sparge, where hot sparge water is continuously sprayed over the top of the mash tun to replace the hot wort as it is drained from the bottom of the mash tun. This gives a continuous flow, ideally with the flow in matching the flow out. Commercial brewers will monitor the specific gravity of the hot wort coming out of the mash tun and stop when it reaches approximately 1.010 to avoid off flavors and tannins associated with low wort concentration.

Duplicating a traditional fly sparge at home does create some challenges for the homebrewer. One must have not only a method for spreading water continuously over the grain bed, but also constantly monitor the flow of the water into the mash tun to make sure the grains do not run dry or overflow. Also fly sparging is a slow process – requiring as much as 60-90 minutes in some cases.

Batch Sparge and No Sparge

Two alternatives to fly sparging are the no sparge and batch sparge techniques. For these techniques a fixed amount of hot sparge water is added to the mash tun, the tun is gently stirred to assure even extraction for the batch, and then the entire mash tun is drained into the boiler, often at a fast rate (i.e. just open the spigot). The no sparge option uses a higher water to grain ratio when mashing and drains it all out in a single operation, while batch spargers use two or more sparge water additions, draining the mash tun empty each time.

The downside of batch sparging is reduced brewhouse efficiency – since a significant amount of sugar will be left undissolved and be discarded with the grains rather than make its way into the wort. For example a homebrewer fly sparging might achieve 73% brewhouse efficiency while a batch sparger might only get 66% brewhouse efficiency. Homebrewers compensate by adding more grain and just take the hit on efficiency.

For a commercial brewer the extra loss would be costly, but for the homebrewer making a 5 gallon batch of beer adding 1-2 pounds of extra grain (perhaps $2-4 in cost) is not significant. For most homebrewers, the extra few dollars of grain is a good trade off when compared to the extra time and equipment needed to do a proper fly sparge. Batch sparging also has the advantage of higher gravity for the runnings, which will rarely come even remotely close to the 1.010 limit mentioned earlier.

An additional concern with batch sparging is that stirring the mash upsets the grain bed, allowing more tannins and grain bits to make it into the wort. To reduce this risk, some brewers use a hybrid batch sparge method where they add sparge water slowly to the top and avoid stirring or completely draining the mash tun. This hybrid method does require additional time for the water to flow through the grain bed – much like a traditional fly sparge.

Batch sparging is more popular than no-sparge because it lets you use a traditional water to grain ratio when mashing, a smaller mash tun (typically a 5 gallon mash tun for a 5 gallon batch), and achieves much higher efficiency than no sparge options.

Batch Sparge Calculations

The most popular is a two stage batch sparge with equal size batches (equal amount of wort drawn off, not equal amount of sparge water added). Two equal size runnings of wort (equal batches) also maximizes the extraction efficiency. Calculating the amount of water to add for each sparge is straightforward where boil_size_l is your target boil size in liters, mash_water_l is the number of liters of mash water added and grain_wt_kg is the grain weight:

Two stage batch sparge additions:

* batch_1_sparge_liters = (boil_size_l/2 – mash_water_l + grain_wt_kg * 0.625)
* batch_2_liters = boil_size_l / 2

If you have deadspace under the mash tun, you must also add that amount of extra water to the first batch. If you have the newest release of BeerSmith (V1.4 build 036 or above), you can get an optimal equal runnings batch sparge that duplicates the sparge water calculations described above by selecting any of the default batch sparge mash profiles. The batch sparge amounts needed are displayed using the brewsheet (Preview Brewsheet) for your recipe.

The next item to consider is how much extra grain is required to use your batch sparge method. Unfortunately it is difficult to know this in advance, since your mash efficiency will depend on the milling of your grain, efficiency of your lautering system and other factors. A good rule of thumb is to add about 10% to your grain bill (or alternately take about 7% off your starting overall brewhouse efficiency of the recipe) for the first try. Some people use this rule of thumb method to size their batch sparge grain bill.

If you use brewing software or a spreadsheet, you can calculate your overall brewhouse efficiency and use that number to properly size future batches. In BeerSmith, these calculations can be accessed from the Brewhouse efficiency button in the top section of any open recipe. This display your estimated overall efficiency and OG in the Brewhouse Efficiency based on Target Volume section. Enter your actual volume into the fermenter and measured OG into the dialog and the program will calculate your actual overall brewhouse efficiency which you can use for your next batch. After a few batch sparge trials you should have a good handle on what your brewhouse efficiency, and you can then use the scale recipe command to adjust web recipes to your personal brewhouse efficiency.

Batch sparging is a great time-saving method for those who are not afraid of purchasing an extra pound or two of grain. Have fun with your batch sparging

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